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Reference 02 — Syngas production
Advanced Syngas Production Facility
A syngas production facility processing 25,000 Nm³/h from mixed waste residues with 78% carbon conversion.
Location
Puertollano, Spain
Sector
Industrial energy / chemicals
Technology
Syngas production
Year
On request
01 · The challenge
The challenge
Mixed waste residues present one of the hardest feedstock classes for thermal conversion: variable composition, chlorine and alkali species, and demanding gas quality requirements for downstream use. The facility required a robust gas cleaning train and tight emission performance.
02 · TOKEF approach
- 01
Fuel and residue characterization to map chlorine, alkali and heavy-metal behaviour through the system.
- 02
Thermochemical conversion configuration optimized for carbon conversion efficiency.
- 03
Multi-stage gas cleaning design targeting strict NOx and particulate limits.
- 04
Process integration engineering to deliver consistent syngas quality to downstream application.
Engineering scope
- Process engineering
- Gas cleaning and emission control design
- CFD and process modelling
- Technical supervision
- Performance optimization
03 · Results
The facility produces industrial-grade syngas from mixed waste residues at high carbon conversion, with emission performance maintained well inside regulatory limits.
Key data
| Syngas output | 25,000 Nm³/h |
| Carbon conversion | 78% |
| Feedstock | Mixed waste residues |
| NOx emissions | < 30 mg/Nm³ |
Figures as published for this project. Formal re-verification against current operating data is in progress.
Next step
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